A Mysterious Osprey Clutch Situation Precipitated the Deaths of 5 Marines. However V-22s Stay Flying.

5 Marines who took off on coaching flight on June 8, 2022, died when their Osprey suffered a catastrophic clutch challenge, the Marine Corps revealed in an investigation report Friday.

Regardless of the findings — and earlier issues over the opportunity of a lethal crash brought on by the clutch — the navy continues to fly the V-22 with no agency understanding of the trigger or any definitive mechanical repair for the issue in sight.

The 5 Marines are the primary recognized casualties of a persistent mechanical challenge — a tough clutch engagement, known as HCE — that shredded the parts chargeable for powering the plane’s propellers. The difficulty has plagued the Osprey platform for years, nevertheless it was not acknowledged publicly till a month after their plane crashed in southern California.

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Amber Sax, the spouse of John Sax, one of many pilots who died on that Osprey, informed Navy.com on Friday after the brand new revelation from the Marine Corps {that a} tragedy like her husband’s demise will not be one thing she needs others to expertise.

“The aviation group is our household. John beloved being a Marine; John beloved flying the Osprey,” she mentioned. “It is a troublesome day for thus many. We simply need to ensure this does not occur to anybody else.”

The report and accompanying letters from Marine Corps leaders lay naked the scope of the issue. Regardless of a historical past of not less than 15 such incidents between March 2010 and August 2022, “the basis reason behind HCE stays unknown,” Maj. Gen. Bradford Gering wrote in a March letter accepting the investigation outcomes.

Gering wrote that the repair the Pentagon touted in February — changing part of the drivetrain referred to as an enter quill meeting — serves solely to scale back the possibility of this expensive, and now lethal, challenge from occurring once more.

“As soon as the basis reason behind HCE is known, then and solely then, can enhancements to flight management system software program, drivetrain part materials power, and sturdy inspection necessities be developed the place relevant,” Gering wrote.

Regardless of no clear understanding of what causes the issue, the workplace that runs the Osprey program for the Pentagon claimed in an announcement launched Friday that, “by a mixture of efforts, together with the current enter quill meeting alternative bulletin in February 2023, the danger of a HCE occasion occurring was lowered by higher than 99%.”

The workplace’s assertion added that the outcomes of this investigation “have additional pushed efforts to mitigate the HCE phenomenon, determine root trigger and forestall it from occurring.”

‘Nothing Appeared Unusual About That’

The huge, 400-page report launched by the Marine Corps on Friday reveals that the Marines of Swift 11 — the decision signal of the doomed Osprey — had little indication that something was unsuitable within the moments main as much as their crash.

The Osprey left Camp Pendleton that morning with a wingman headed for an aerial gun vary close to the California and Arizona border. The coaching flight was going usually till 12:12 p.m., when the Osprey informed its wingman that its gearboxes have been getting too scorching.

Nevertheless, one of many enlisted crew within the accompanying Osprey later informed investigators “that is fairly regular” for the maneuvers they have been doing due to the warmth in the summertime of southern California. “Nothing appeared unusual about that,” he added.

The process was for the Osprey to climb to a better altitude to assist cool the oil within the gearboxes.

Investigators say Swift 11 started its climb at 12:14 p.m. Seconds later, it might slam into the bottom from a top of round 500 toes.

The crash was so sudden that the crew of the accompanying Osprey — Swift 12 — did not notice what occurred at first. Investigators mentioned that the doomed Osprey made no radio calls and nobody witnessed the crash. When Marines within the wingman Osprey noticed the smoke from the crash, the identical enlisted crew member informed investigators he thought it was an oil or tire fireplace.

“I didn’t assume for a second that it was our wingman,” he mentioned in written testimony.

After they weren’t capable of increase Swift 11 on the radio, they flew in for a better look, and actuality dawned on them. Regardless of the thick, black smoke, one of many pilots on Swift 12 informed investigators that “you can inform it was an Osprey.”

Investigators decided that Swift 11 crashed so violently that its gasoline cells ruptured and caught fireplace. The following fireplace was so fierce that it destroyed the Osprey’s black field. When the crew from a close-by Navy helicopter landed close by and tried to place out the flames, they discovered that their fireplace extinguishers did nothing.

The stays of all 5 Marines — Capt. Nicholas Losapio, Capt. John Sax, Cpl. Nathan Carlson, Cpl. Seth Rasmuson, and Lance Cpl. Evan Strickland — have been discovered at their stations, the report mentioned.

The oldest Marine, Sax, was 33. The youngest, Strickland, was solely 19.

Two months later, on Aug. 18, the Marine Corps, responding to the Air Pressure‘s grounding of its personal Osprey fleet over HCE issues, would inform reporters that its pilots might deal with the problem.

“Arduous clutch challenge has been recognized to the Marine Corps since 2010, and as such, now we have educated our pilots to react with the suitable emergency management measures ought to the problem come up throughout flight,” Maj. Jim Stenger, a spokesman for the Marines, mentioned on the time.

Based on the paperwork included within the report on the crash, the crew of Swift 11 have been a number of the finest the Corps needed to provide.

The squadron that the Osprey belonged to — Marine Medium Tiltrotor Squadron 364, referred to as the Purple Foxes — had not too long ago been named the Marine medium tiltrotor squadron of the 12 months. The quotation particularly famous the squadron surpassed 10,000 mishap-free hours and “managed danger throughout a large spectrum of desert and littoral fight operations.”

Moreover, the lead pilot of Swift 11, Losapio, was extensively considered a wonderful aviator.

His commanding officer informed investigators that he was a “phenomenal” officer and pilot who was “leaps and bounds forward of his friends by way of functionality and stick management.”

Friday, nevertheless, the workplace that manages the Osprey program for all of the providers referred to as the incident “unpreventable and unanticipated.”

‘A Christmas Tree of Lights’

Whereas the Air Pressure was extra cautious and grounded its plane in August because the Marines continued to take to the skies, the pause was short-lived.

That very same month of August would see one of many Air Pressure’s CV-22 Ospreys get caught on a distant nature reserve in Norway after the crew skilled a tough clutch engagement, forcing an emergency touchdown. There have been no fatalities, however retrieving the plane started an intense ordeal involving worldwide cooperation.

By September, simply two weeks after grounding its Ospreys, the Air Pressure introduced it had cleared them to fly as soon as extra, saying that, regardless of not having a mechanical repair for the problem, “the main focus is on mitigating operations in flight regimes the place HCEs are extra prevalent and making certain our aircrews are educated as finest as doable to deal with HCEs after they do happen,” a spokesperson mentioned on the time.

Lt. Gen. Jim Slife, then the top of Air Pressure Particular Operations Command, informed reporters on the Air Pressure Affiliation’s Air, House & Cyber Convention in September that he was pissed off by the dearth of a mechanical repair to the issue and mentioned he was grateful there hadn’t been any lethal incidents together with his command.

“In AFSOC, we have not had a catastrophic mishap,” Slife mentioned on the convention. “Every one in every of them leads to a sort of a Christmas tree of lights, warning lights within the cockpit. … I am actually, actually pleased with our crews and the best way they have been capable of safely land these airplanes, however I would moderately they not must exhibit their superior ability as a result of we put superior controls in place to stop them from having to do this.”

That very same month, Navy.com solely reported the main points of a 2017 Air Pressure Osprey mid-flight incident in Arizona that was brought on by a clutch challenge just like the one which downed Swift 11.

That incident precipitated greater than $5 million in injury to the plane, in keeping with the Air Pressure report. Each engines and 5 gearboxes wanted to get replaced, in addition to practically a dozen different parts. It took a group of six, working 12-hour days, 45 days to restore the plane, in keeping with the report.

It wasn’t till February that the problem resurfaced once more when the navy introduced that the providers that fly the plane had grounded an unknown variety of Ospreys. Officers would not disclose the precise quantity, citing “operational safety issues.”

A protection official, who spoke with reporters on the situation of anonymity at the moment, pointed to the enter quill meeting, saying it wears out extra rapidly than beforehand thought and would must be changed.

Lt. Col. Rebecca Heyse, an Air Pressure Particular Operations Command spokeswoman, informed Navy.com on Friday that the service has been flying the Osprey for the reason that February grounding. The command didn’t touch upon the revelation {that a} arduous clutch engagement led to the deaths of the 5 Marines.

The launched Marine Corps investigation did handle to fill in a single element of the present method to flying the Osprey that the navy would not talk about in February: what number of hours it takes to wear down that meeting.

Each the report and Gering’s letter point out that an evaluation decided that the enter quills ought to be changed after 800 flight hours. Each of Swift 11’s quills had greater than 2,000 hours of flight time.

It isn’t clear what portion of the Marine or Air Pressure fleet is above the 800-hour threshold.

In the meantime, when fiscal 2024 finances paperwork got here out for all of the providers earlier this 12 months, one thing grew to become clear: The navy was executed shopping for the flawed plane.

The Navy, Marine Corps and Air Pressure all say that they do not want any new plane and that the tip of the purchase is solely the tip of the contract for the providers. However Liz Mildenstein, a spokeswoman for the workplace that oversees this system, informed Navy.com in March that they have been devoted to the plane “for many years to come back.”

Japan is the one different nation that at present flies the Osprey, and different nations corresponding to Israel and Indonesia have reportedly been during the last decade.

Jeremiah Gertler, a senior affiliate with the Middle for Strategic and Worldwide Research assume tank in Washington, D.C., who makes a speciality of aviation, informed Navy.com in an interview Friday that, whereas the U.S. navy is finished shopping for it, that does not imply they’re executed flying it sooner or later, if there is a repair.

However different nations who’re weighing further or new buys have and will probably be listening to the V-22 observe file.

“These nations are those who’re going to must make the judgment about suitability for his or her use,” Gertler mentioned. “All people is aware of the V-22’s file, for each good and unwell. The nations which can be contemplating shopping for are holding their eyes open.”

The Households Grieve

In the meantime, lots of the households of the 5 Marines have grieved publicly, and the Marine Corps mentioned that it might “always remember” them “as we proceed with our quest to supply the most secure, most deadly platforms to the women and men who fly them.”

Amber Sax, who was pregnant together with her second youngster on the time of the mishap, has began a basis in her late husband’s title to supply scholarships to “bolster the aspirations of present and future aviators.”

Avery Rasmuson has made many posts on Instagram speaking about her late husband and posted images of the assorted memorials the Purple Foxes have put collectively for the crew of Swift 11.

The household of Evan Strickland has began a podcast speaking about his life and repair.

Kelsie Hancock was set to marry Losapio simply shy of two months after the crash. She has since spoken on social media about what it was wish to find out about his demise and the way she has tried to maneuver ahead together with her life.

“Two Marines and a chaplain have been at my door,” Hancock recalled in a YouTube interview. “I bear in mind getting the knock and I knew. I knew what it was. And that complete stroll down the hallway I used to be like, ‘Please God, please let it not be this.'”

— Konstantin Toropin might be reached at konstantin.toropin@navy.com. Observe him on Twitter @ktoropin.

— Thomas Novelly might be reached at thomas.novelly@navy.com. Observe him on Twitter @TomNovelly.

Associated: Navy Grounds Some Ospreys Whereas a ‘Full Redesign’ Is Underway on Troubled Clutch System

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